If you are going to solder lithium batteries, apply lots of flux to the cell before touching it with the soldering iron. This will ensure that the cell surface is in the best possible state to be soldered which will require less soldering time for a good connection. In this article, we will discuss how to solder lithium batteries.
Step 1: Disassemble the battery pack, if you need to, so you can get to the cells. Step 2: Clean the cell ends so that when you solder, you will be able to make a secure, strong connection. Step 3: Turn on the soldering iron and allow it to heat up all the way.
Try to use a thicker soldering iron tip as it transfer heat more effectively. Quickly tin both terminals (apply a small blob of solder to each battery terminal). The goal is to get in and out fast — ideally in under a couple of seconds. If the iron is in contact with the battery for too long, heat will build up and it becomes risky.
The problem with soldering lithium batteries is that the heat from the soldering process damages the cells to some degree. Not only does it damage the cells, but it damages the cells to an inconsistent degree in most cases. This can cause the battery pack to come out of balance later on.
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Solder ChoiceDischarge Battery FirstRoughen Up Battery TerminalsDo It QuickExample“Tin” both sides of the batteries with a small amount of solder, allowing it to cool down before soldering the wires. Keep the time your soldering iron touches the battery terminals to a minimum. The longer the iron is in contact with the battery, the more heat will build up. To accomplish this, use a powerful, temperature-controlled soldering iron...See more on oscarliang tmaxcn
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