Variable Frequency Drives (VFDs) often experience DC bus overvoltage faults when decelerating motors with large inertial loads. This typically happens because the motor, suddenly forced to slow down, behaves as a generator, sending energy back into the drive. The drive’s DC bus voltage then rises above safe limits, triggering an overvoltage trip.
Managing regenerative energy is crucial to prevent DC link overvoltage. Modern drives incorporate several features and optional hardware to handle this: DC Bus Regulator / Overvoltage Control: Many VFDs can automatically adjust or extend the decel ramp to limit bus voltage.
Enable Overvoltage Control Features: Make sure any overvoltage suppression, stall prevention, or power ride-through settings in the drive are properly configured. ABB drives, for instance, have a parameter to turn on Overvoltage Control (which is usually on by default) – this allows the drive to automatically extend decel to avoid tripping 43 .
For instance, ABB’s drives have an Overvoltage Control algorithm that temporarily reduces the deceleration torque to keep the DC bus below the trip threshold 15 . On ABB ACS880 drives, this kicks in around 775–800 V DC for a 480 V system.
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